Dineshsingh Pawar

Systems engineer with 7 years of project experience in design and implementation of process control systems for plant automation of various pharmaceutical and chemical industry giants across the globe.

• Expertise/Certification/Training
• 7009 - DeltaV Implementation –I
• 7016 - DeltaV Batch Implementation
• 7180 – Syncade Operations Implementation
• 5590 – Power and Grounding for Electronic Systems
• Manual Handling Training
• GAMP5
• Project Data Link
• Software Development using MS.NET

Reliance Industries Ltd, India (Batch- Chemical: July 2016 to Jan 2017)

This Batch project contains Addition of Fifth Poly Reactor in line two to Expand the capacity of Reliance Dahej Manufacturing Division. Also new Stripping Column was added

As a Software Engineer at Emerson, Pune, Dineshsingh was responsible for Design, Implementation and Testing of Overall Project. This Project had around 500 IO’s.

· Complete Reverse Engineering for Poly Reactor one to four.

· Command Driven EM Design, Configuration, and testing.

· Existing EM, Phase FDS mark-ups for plant expansion code change.

· Updated existing system EMs (State and Command driven), Phases, Recipe’s code for expansion project.

· Design, Implementation and testing of Custom Logic.

· Testing of EM, Phase and Recipes.

· Base Database configuration and Testing

· Composite design and testing

· IO Database configuration and Testing

· FDS generation for new design and existing system code.

· Process Graphics Configuration and 

Testing

· Completed Software FAT and Hardware FAT with Best Customer Feedback.

· Completed site support and optimization in Dahej Reliance Plant.

Hexion LER-SER DCS Modernisation, Pernis Netherland (Batch- Chemical: Jan 2017 to Jan 2018)

Migration of Honeywell System to Emerson DCS. This Project had around 2200 IO’s.

He was responsible for:

· Control Module Class Design and Internal Test.

· Base Database Configuration using Sirius Application.

· Control Module complex loop configuration through process control Narratives and Internal test.

· Design, Implementation and testing of Custom Logic.

· IO Database configuration and Testing

· Documentation 

· Enraf Serial module configuration and testing

· Phase class configuration and testing

· Database FAT support from EEEC 

Alexion BDS (Batch Pharma – Jan 2018 to May 2018)

Greenfield Biopharma Project located at Dublin, Ireland. One of the mega projects at Emerson having more than 10000+ IO’s.

Dineshsingh was responsible for PHT (Pressure Hold Test) Area Design, Implementation and Testing. His scope includes:

· PHT Phase class FDS and DDS generation

· PHT Phase class DDS review 

· PHT Phase class configuration

· PHT Phase class Testing

BMS Ireland (Batch Pharma – May 2018 to Aug 2018)

Greenfield Biopharma Project located at Dublin, Ireland. Validation Project.

Dineshsingh was Deputed to Ireland for Commissioning and Front-Line Support. His scope includes:

· Raising Change Control Request

For changes related to Phase Class logic and Recipes.

· Execution of Change Controls raised for Phase classes and Recipes.

· Closing the Deviations.

GSK Upgrade and Merge Singapore (Batch Pharma – Sep 2018 to Dec 2018)

Upgrade Two Different DeltaV version Databases to DeltaV version 13.3.1 and Merging of Two Databases with Hot Cutover.

Dineshsingh’ s Responsibility include Merging of Two Databases, Conflicts Resolutions, and Impact Mitigation on Batch Configuration due to Merging and Upgrade. 

Dineshsingh was deputed to Singapore for SAT.

· Merging two databases with conflicts analysis and resolution.

· Completed FAT. Design and Execution of Test Cases for Upgrade and Merged Database, Upgrade and Merge Graphics and Recipe verification.

· Completed SAT. Installation Qualification Test Cases Execution for 3 test cases Diagnostic Check, DCS Network Communication and License Verification.

· Completed SAT. Operational Qualification Test Cases Execution for Ancillary Functions Check and Design of OQ for Recipe Verification

· Updated all Design Documents for Merge Project Around 300 Documents

BASF McIntosh, USA

(Batch Chemical Project Duration: Jan 2019 to Jun 2019)

Process areas consisted chemical batch reactors, distillation columns, tank farms, compactors, storage and packaging systems. Managed configuration and testing of base control modules and IO database, process graphics, command driven equipment modules, phases and recipes.

PRAXXAIR SSU USA

(Continuous- March 2019 to April 2019)

· Third Party Interface (Modbus and Ethernet)

· Template Identification

· Faceplate Configuration

· Graphics Configuration

· Control Module Class Configuration

· Base Database Configuration and Testing

· Configuring Complex Logic by reading Control Narratives

· Recipe Configuration

· Recipe DDS Generation

· Phase and EM FDS Generation

Arkema Cicero, USA

(Batch Chemical Project Duration: Jul 2019 to Sep 2019)

Process areas for the project included chemical reactors and its associated tanks and utility areas. Involved in configuration and testing of base control module database, charm IO database and batch components command driven equipment modules and phases.

Allegheny LOBP USA (Batch LOBP – Oct 2019 to Jan 2020)

· Graphics Configuration

· Control Module Class Configuration

· Base Database Configuration and Testing

· Configuring and Testing Equipment Modules for Simultaneous Metered Blending Having 3 Legs.

(1 BO and 2 AD Legs)

· Configuring and Testing Phase Classes for Simultaneous Metered Blending Having 3 Legs.

(1 BO and 2 AD Legs)

· Integrated Testing of DeltaV with Blending Interface Services and DeltaV Blending Tool.

· Remote FAT for DeltaV and DVB tools

· Remote Site Support for Commissioning and Start-up.

Shell Vietnam (Batch LOBP – Jan 2020 to Jun 2020)

Migration of Siemens Process Control System to Emerson DCS. Project has three main areas SMB, ABB and DDU.

Dineshsingh is responsible for Whole Base Database, Design, Configuration and Testing of Two areas SMB and DDU.

· Graphics Configuration

· Control Module Class Configuration

· Base Database Configuration and Testing

· Configuring and Testing Equipment Modules for Simultaneous Metered Blending Having 2 Legs.

(1 BO and 1 AD Leg)

· Configuring and Testing Phase Classes for Simultaneous Metered Blending Having 2 Legs.

(1 BO and 1 AD Leg)

· Integrated Testing of DeltaV with Blending Interface Services and DeltaV Blending Tool.

· Configuration and Testing of Phase Classes for Drum Decanting Unit.

· Recipe Configuration.

· Recipe Testing.

· Demonstration of process to Customer Remotely via Meetings.

MSD Singapore (Batch Pharma – Jun 2020 to Sep-2020)

Migration of Yokogawa and Rockwell Process Control System to Emerson DCS.

Dineshsingh was responsible for Design, Implementation and Testing of API EM’s and Phases from Yokogawa System Documents as Input. Also, configured Recipes for Pharm West.

· EM Class Design

· EM Class Configuration

· EM Class Testing.

· Phase Class Design

· Phase Class Configuration

· Phase Class Testing

AkzoNobel Vietnam (Batch Chemical – Sep 2020 to Jan 2021)

Dineshsingh is responsible for Whole Base Database and Batch Design, Configuration and Testing.

· Template Identification

· Control Module Class Configuration and Testing

· Control Module Instance configuration and Testing

· Graphics Configuration and Testing

· EM configuration and Testing

· Phase Configuration and Testing

· Remote FAT

Genentech CCP2 (Roche Group USA)

(Pharma- Jan 2021 to March 2021)

· Phase configuration for Fermentation Area

· Phase Design for Fermentation Area

· EM design for Buffer Prep/Hold Areas

· EM Configuration for Buffer Prep/Hold Area

Almac Sciences Craigavon

(Pharma- Mar 2021 to Jul 2021)

Addition of 2 reactors to Existing 9 Reactors in Building 16B of Almac Life Sciences, Craigavon.

Configuration and Testing of Base database and Equipment Modules for Automation of 2 Reactors and Communication of DCS with Lauda Temperature Control Unit Via Profibus.

· Graphics Modifications

· Interlock Updates

· FAT

· SAT

· Onsite Change Management

· Commissioning Support

· EM Class Configuration and Testing

· CM Class Configuration and Testing

· Deviation Tracking

· FDS Generation

Eli Lilly Kinsale FEED Project

(Pharma API - Jul 2021 to Nov 2021)

Migration of Foxboro System to DeltaV DCS. Studying and Mapping Foxboro System into DeltaV System for total 11 Projects based in Lily Kinsale.

· Graphics Mapping

· EM Class Mapping

· Unit Class Mapping

· Phase Class Mapping

· EM Class Mapping for Ancillary Units 

· Interlocks Mapping and Configuration

· Interlocks Template Design 

· Interlocks FDS Design

· Recipe Template Design

· FAT Plan Template Design.

Pfizer Tuas Manufacturing PCS Extension

(Pharma- Nov 2021 to Mar-2022)

· Template Identification

· New CM Class Creation

· Landing Module Creation

· DS and FS Configuration for all Base Layer Activities

· Third Party Interface CM Class Creation and Testing.

· IO configurations for Modbus and Profibus Interface.

Training in CDAC Pune – Software Development using ms.net

(CS/IT- Mar 2022 to May 2022)

· Operating Systems

· Software Development Methodologies

· C#

· Windows Forms

· Asp.net

· Ado.net

· Asp.net MVC

· HTML

· CSS

· JavaScript

· AJAX & jQuery

· Node.js

· MySQL

· SQL Server

MES Syncade Product Engineering

(Pharma- Jun 2021 to Till Date)

· Resolve Client issues related to Syncade product which are escalated by GSC team.

· Resolve High priority issues by supporting 24*7

· Raise TFS ticket for issues related to product development bug