Bhoopal Ponnuvelu

Design and Development of Power Invertors, Smart Power Hub, EV Chargers, LED Drivers & Solid State Circuit Breakers etc. Which Involves in Mechanical Structural Design Verification & Validation , Thermal Design , Simulation , Verification and Validation using the CAD, FEA , CFD & CFM Tools

Achievements:
• 11KW Water cooled and air-cooled ACDC Power Invertors
• 22KW DC V2G Wall Box
• 40KW DC V2G Wall Box
• 10KW Power Inverter for RENOPI
• 50KW Battery Convertor
• 60V25A Battery Management System
• 150W LED drivers for GEN NEXT
• 800VDC850A Solid State Circuit breaker for ABB
• 40KW Green Energy System
• 80KW Smart EV Charging Hub

Design and Development of Manipulators and Feeders for the Surgical Robots

Achievements:

• Design and Developed the Manipulators for the Surgical Robots.
• Design and Developed the Bronchoscope and the feeders.
• Created parts for machining, sheet metal fabrication, and injection molding.
• Brainstormed with product designers to implement and refine new manufacturing processes.

Design and Development of Power Invertors, Smart Power Hub, EV Chargers, LED Drivers and Solid State Circuit Breakers. When involves in the Mechanical structural design , Development , Verification and Validation. Thermal Design , Simulation ,Verification and Validation using the CAD, FEA, CFD & CFM tools.

Achievements

• 11KW, 11KW Water cooled and air-cooled ACDC Power Invertors
• 22KW DC V2G Wall Box
• 40KW DC V2G Wall Box
• 10KW Power Inverter for RENOPI
• 50KW Battery Convertor
• 60V25A Battery Management System
• 150W LED drivers for GEN NEXT
• 800VDC850A Solid State Circuit breaker for ABB
• 40KW Green Energy System
• 80KW Smart EV Charging Hub

Mechanical Design and Development of DC power chargers & LED Drivers. Thermal Design and Management of the DC power chargers & LED Drivers; Which Involves in the Mechanical Structural Design , Verification & Validation , Thermal Design , Simulation , Verification & Validation using the CAD,FEA,CFD & CFM tools.

Achievements

• Design coordination and Development of the 45W Type C DC power adaptor for Apple
• Design and Development of 60W DC Adaptor for ASTEC.
• Design and Development of 100W DC Adaptor for ASTEC.
• Mentored junior engineers, contributing to their professional growth and overall team productivity.
• Achieved cost savings by streamlining workflows, automating the repetitive tasks, and reducing material waste across various projects.

Mechanical Design and Development of BLDC motors for Power Tools, Range Wood, Forestry and Floor care Applications. Which Involves in the Mechanical Structural Design , Verification & Validation, Thermal design , Simulation , Verification & Validation Using the CAD, FEA, CFD & CFM tools.

Achievements

• Design the Developed the BLDC motor for the Dyson floor care application
• Design and developed the BLDC motor platform for the Power tools, Range Wood and Forestry applications.
• Design and developed the BLDC motor platforms for the Gardening applications
• Mentored junior engineers, contributing to their professional growth and overall team productivity.
• Collaborated with cross-functional teams to ensure seamless integration of new features into existing product lineups.
• Achieved cost savings by streamlining workflows, automating repetitive tasks, and reducing material waste across various projects.

Mechanical Design and Development of Mechanical enclosures for the Nokia Mobile phones.

Achievements:

• Design And Developed Mechanical Enclosures for the following Nokia Models 3110C, 3110 Evolve, 6303C, 6303 I, Nokia X2 Etc.
• Conducted thorough research on new technologies, incorporating them into cutting-edge design solutions.
• Leveraged CAD software expertise to create precise blueprints for complex engineering projects.
• Maintained strong relationships with suppliers, negotiating favorable terms for materials procurement while ensuring quality standards were met.
• Contributed to patent filings by developing unique solutions to industry challenges, protecting intellectual property rights and enhancing company prestige.
• Reviewed existing designs regularly, optimizing performance characteristics based on customer feedback and market demands.
• Reduced manufacturing costs through effective design optimization and material selection.
• Established cost-saving measures by identifying areas for improvement in the design process and implementing changes as needed.
• Mentored junior engineers, fostering a productive work environment that encouraged professional growth.
• Developed creative design concepts for various products, increasing overall market appeal.
• Drove team productivity by prioritizing tasks effectively under tight deadlines and resource constraints.
• Solved challenging design problems by utilizing advanced simulation techniques and analytical tools.

• Design and development of special purpose machines, production fixtures, Poka-yoke etc.

Achievements:
• Designed and developed the Poka Yoke for Ford Visteon India.
• OD Turning SPM for the Fuel Injection System.
• CNC Drilling Fixtures for the Rane Nasteq
• Boot Pressing fixture for the Rane Nasteq etc...