AHAMED SADACKATHULLAH
Process Engineer
Hong Kong,Tuen Mun
Summary
To attain professional excellence and make a successful career and contribute to the success of a progressive organization by providing creative project handling methodologies. Over 7 years of extensive experience as Production Manager in Aluminum Alloy Ingot manufacturing in the Automobile industry at COMMTRADE Metals. Over 5 years of extensive experience as production in-charge in Plastics product manufacturing and plastic recycling industry. Skilled at managing entire business operations with focus on profitability through optimal utilization of resources. A team player with proven abilities in leading teams towards achievement of organizational goals. Talented Manager with expert team leadership, planning and organizational skills built during successful career. Smoothly equip employees to independently handle daily functions and meet customer needs. Diligent trainer and mentor with exceptional management abilities and results-driven approach.
Overview
18
18
years of professional experience
Work History
Production Manager
Success Steel Structures
08.2020 - 08.2021
- Resolved issues quickly to maintain productivity goals.
- Reviewed work for quality and compliance with company standards and design specifications.
- Standardized production procedures, job roles, and quality assurance guidelines.
- Managed continuous improvement initiatives to drive gains in quality, flow, and output.
- Estimated labor requirements to support anticipated workload.
- Managed internal operational standards and productivity targets.
- Sourced materials to keep up with production goals and meet customer demands.
- Delivered direct feedback to senior management regarding project visibility and status.
- Wrote and conducted formal performance reviews for production personnel.
- Monitored inventory levels and restocking schedules to avoid production delays from unavailable materials.
- Coordinated with other departments to align production with customer requirements.
Alloy Manager
COMMTRADE METALS
02.2012 - 01.2019
- Manufacturer of Aluminium Alloy Ingots and Automobile components for Hyundai, TVS, Ashley Alteams, Endurance, Rockman, Castwel, Tyche etc…, In charge of the entire aluminum smelting process of the Foundry
- Calculating melt inputs for different types of Aluminum alloys such as ADC12, LM4, LM24, AlSi9Cu3, A380,K14 etc.., coordinating melt production, handling composition corrections, handling quality problems, taking overall responsibility for production output
- Maintain metal Input & Output records
- Segregate the scraps and identify it ( aluminum, copper, zinc, magnesium, tallon, litho sheets, troma, tainted tabor, tablet,etc.)
- Scrap charging coordination
- Provide assistance, guidance and functional direction to production personnel and assigned maintenance personnel on the off-shifts in the performance of their duties as required by operating schedules and conditions.
- Monitors progress toward goals, quality and production that lead to continuous improvement
- Perform problem-solving and process improvements
- Monitor and implement ongoing training programs that include customer satisfaction and effective use of our facility/equipment that are in alignment with our values and goals
- Assigns employees to ensure efficient staffing and equipment utilization those results in the obtainment of the production goals
- Ensure that equipment is maintained and used properly; coordinate maintenance work with product requirements within assigned area of responsibility
- Keep records and reports on daily operations, process parameters, time manuals, batch composition records, process validation, incoming raw material reports and review of material composition
- Coordinate activities of scrap yard forklift drivers
- Closely work with the operation to identify quality gaps & actively participate at the pre-qualification process of external metal supplier
- Observe all employees regarding their work performance, safety, and observe equipment operation.
Production In-charge
MELFLO POLYMERS
12.2010 - 01.2012
- Roles & Responsibilities:
- Planning for production and inspections in time as first priority with a bulky order
- Carrying out trials for new product development in order to improve the properties of finish goods
- Liaise with suppliers for any quality issue
- Involve in shop floor activity during production to check the Quality of online process
- Follow up production on corrective action & preventive action
- Active participation in production test run on different process parameters to extend profound technical support to technical & production teams to meet their successful end results
- Communicate to all customers & follow up routine product quality monitoring &classification.
Business Development Officer
DELMONT
09.2007 - 07.2009
- Import & trading of PVC flex sheets, Plastic raw materials
- Contacting Customers and understanding their requirements
- Sourcing such products from existing suppliers
- Sourcing right products / alternate products from existing or alternate manufactures /
- Expert in commercial negotiation
- Selling such products to customers at right margin and improving company’s profitability
- Co-coordinating and organizing supply
- Payments follow up with customers.
Production supervisor
BHARAT POLYMERS
02.2006 - 08.2007
- Manufacturer of Reprocessed Plastics like LDPE, LLDPE, PP,PS etc.
- Monitoring Quality parameters, process parameters for incoming raw materials and packing materials
- Responsible for checking the test certificates of those materials issued by the supplier
- Those test readings in the test certificate will be verified periodically by conducting the same test by doing MFI (Melt Flow Index) test
- Responsible for all calibration works
- Follow up production on corrective action & preventive action
- Identify the incoming plastic materials, allocate lot no
- Storing and dispatching
- Maintaining the Stock level of various materials like LDPE, LLDPE, PP,PS etc.
- Handling the shop floor production activities of Reprocessed plastics manufacturing
Production Trainee
AKSHA ENTERPRISES
08.2003 - 01.2005
- Manufacturer of commodity plastic components.
Education
Master of Science - Mechanical Engineering
Hongkong University of Science And Technology (HKUST)
Hong Kong01.2023
Postgraduate Diploma - Plastic Engineering
Central Institute of Plastic Engineering And Technology (CIPET)
08.2003
Bachelor Of Polymer Technology (B.Tech) - Polymer Science
Crescent Engineering College - Madras University
India04.2002
Skills
- Aluminum recycling
- Aluminum smelting
- Aluminum Ingot manufacturing
- Plastics manufacturing
- Plastics recycling
- Project Management
- Manufacturing Process handling
- Production planning
- Staff Management
- Quality Inspections
- Performance Evaluations
- Maintenance Planning
- Quality Control Standards
- Optimizing Production Output
- Raw Materials Handling
- Inventory Management Specialist
- Manufacturing Management
- Equipment Monitoring
- Safety Monitoring
- Coordinate Production
Work Availability
monday
tuesday
wednesday
thursday
friday
saturday
sunday
morning
afternoon
evening
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Quote
When you betray somebody else, you also betray yourself.
Isaac Bashevis Singer
Timeline
Production Manager
Success Steel Structures
08.2020 - 08.2021
Alloy Manager
COMMTRADE METALS
02.2012 - 01.2019
Production In-charge
MELFLO POLYMERS
12.2010 - 01.2012
Business Development Officer
DELMONT
09.2007 - 07.2009
Production supervisor
BHARAT POLYMERS
02.2006 - 08.2007
Production Trainee
AKSHA ENTERPRISES
08.2003 - 01.2005
Master of Science - Mechanical Engineering
Hongkong University of Science And Technology (HKUST)
Postgraduate Diploma - Plastic Engineering
Central Institute of Plastic Engineering And Technology (CIPET)
Bachelor Of Polymer Technology (B.Tech) - Polymer Science
Crescent Engineering College - Madras University
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